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  2. Posts tagged "Kaizen"
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DPA Helps Supplier Resolve Inventory and Return to Vendor Issues
Manufacturing, Success Stories  |   May 17, 2017

DPA Helps Supplier Resolve Inventory and Return to Vendor Issues

A fast-growing supplier of tankless water heaters experienced a high rate of inventory errors. DPA supported the work of a kaizen team within the company to identify and solve process
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Continuous ImprovementKaizen
Finished Goods Strategy
Manufacturing, Success Stories  |   April 17, 2017

Finished Goods Strategy

DPA’s Kaizen team helped a medical device manufacturer implement a finished goods strategy to reduce lead times and satisfy delivery commitments to its customers.
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Kaizen
Adapting Two Production Cells
Manufacturing, Success Stories  |   December 9, 2016

Adapting Two Production Cells

DPA led two Kaizen events with a New England-based manufacturer of complex metal stampings and surgical cutters to adapt production cells.
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Kaizen
Increasing Productivity – Nutmeg Container
Manufacturing, Success Stories  |   December 9, 2016

Increasing Productivity – Nutmeg Container

Daniel Penn Associates helped Nutmeg Container increase productivity with workflow layout and total productive maintenance (TPM) support
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KaizenPRIME ProgramWarehouse
Clean Room Staple Loading Kaizen Event
Manufacturing, Success Stories  |   November 26, 2016

Clean Room Staple Loading Kaizen Event

A medical device manufacturer needed to increase its annual production without compromising safety or customer delivery schedules.
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Continuous ImprovementKaizen
Three Kaizen Events Help Component Supplier Meet Delivery Expectations
Manufacturing, Success Stories  |   September 6, 2016

Three Kaizen Events Help Component Supplier Meet Delivery Expectations

As a result of the three Kaizen events DPA managed, the company was able to significantly improve their delivery performance while reducing lead times.
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Kaizen
Re-thinking Product Flow, Parts Picking and Assembly Standards
Manufacturing, Success Stories  |   August 9, 2016

Re-thinking Product Flow, Parts Picking and Assembly Standards

How to increase efficiency by reducing time to prep and assemble parts.
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Continuous ImprovementKaizen
Slashing Set-up Time for a Global Manufacturer
Manufacturing, Success Stories  |   April 15, 2016

Slashing Set-up Time for a Global Manufacturer

DPA worked with a 5 member employee team in a Kaizen event to reduce the line’s changeover time from 5 hours to less than 2.5.
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Kaizen
Improving Pack-and-ship Operations
Manufacturing, Success Stories  |   January 2, 2015

Improving Pack-and-ship Operations

DPA improves pack-and-ship operations for a global lock manufacturer. "This improvement yielded radical process change to our ship/pack line".
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KaizenLogisticsWarehouse
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