From Backlog to Flow: Tackling Setup Waste in a Critical Lathe Operation
A large manufacturer and distributor of water flow products faced growing pressure to improve delivery performance.
How a Kaizen Event Unlocked Nearly 20% More Output for a Large Industrial Manufacturer
A cross-functional kaizen event led by Daniel Penn Associates identified a path to nearly 20% higher output for a large industrial manufacturer by improving plant layout, material flow, and point-of-use
Delivering Training, Experiential Learning, and Coaching
We are pleased to have been selected by a New England State’s Department of Administration to support their organizational learning objectives through online, onsite, and experiential learning and coaching programs.
Transforming Culture and Inclusivity
We are pleased to have been selected by a prominent mid-Atlantic university to provide conflict resolution and team mediation support, with the goal of fostering an inclusive and high-functioning
Hidden Capacity in the Curing Process
How a focused Kaizen helped one composites manufacturer meet aggressive growth goals without new equipment.
Manufacturing Facility Expansion Planning: A Practical Guide
Learn the principles and steps that are critical to plan for a facility expansion and process improvements to optimize workflow, efficiency, and scalability.
SMARTSIZE Your Organization for Optimal Performance
In the age of exploding AI, are you right-sizing headcount, or smart-sizing your organization?
The Power of Intentionality: How to Sustain Continuous Improvement and Maximize Efficiency
Companies that embed intentionality into their operations—through structured problem-solving, clear accountability, and cultural reinforcement—see long-term success.
Shipping and Receiving Efficiency at a Lighting Producer: Faster, Safer, Leaner
The company’s Kaizen team was tasked to evaluate the workflow, identify bottlenecks, idle time, process balance, equipment availability, other measures, and implement a safe, lean process flow.